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Model No.: HYTD-001
Brand: Hongyi Tengda and KTC Canada
Place Of Origin: China
Warranty Period: 3 Years
Certification: Reach
Support Customization: Oem, Odm
Product Name: Standard Reference Balls for Auto Checking Checking
Product Fuction: Ball Reference
Raw Material: S136
Hardness: 50-55 Degree
Surface Treatment: Chromed Plated
Standard Diameter: OD12 and OD20
Sizes: It can be Customized
Technical Request: Chamfer C0.5, Debur
Product Feature: Wear-Resisting,No Rusty
Color: Matte Black and Matte Grey
Packaging: Use plastic box to pack for every tooling ball, Then use Pearl Foam, Finally Use Carton and Adhesive Tape to Seal.
Productivity: 500PCS/10 Days
Transportation: Ocean,Land,Air,Express,Others
Place of Origin: China
Supply Ability: 500 Piece/Week
Certificate: ISO9001 Quality Control System
HS Code: 9031809090
Port: Shanghai,Shenzhen,Weihai
Payment Type: T/T,Paypal,Western Union
Incoterm: FOB,CIF,EXW,CFR,DDU,DDP,Express Delivery
The Application of Tooling Balls
Introduction of Locating Balls:
Reference ball is a spherical tool for positioning and alignment, made of S136, heat treated to RC50-55 degrees, chromed plated , with eccentricity tolerance of ball to axis not exceeding 0.005mm. Below is a tool construction with reference shoulder. precision tooling ball use as a reference point for critical inspection, layout and machining operations. The shoulder type down here has a precision height-reference shoulder to locate the ball in three dimensions.
The 2 pictures below from our 3D datas
Standard Metric Tooling Balls Sizes below
Custom Tooling Balls Sizes, , we also can make custom in sizes, such as inch tooling balls sizes custom , non standard precision tooling balls sizes custom.
Tooling Balls Assembly Set
1. Installation of tool reference balls on mold die parts
To achieve the correct installation of the tool reference ball on the mold part, a groove of 45X20X1mm is first machined on the non-forming surface of the mold part. Machining a ¢6H7 positioning hole on one side of the groove, the hole depth is 2-3mm deeper than the tool reference ball positioning column. The coordinate value of the tool reference ball center relative to the design reference value of the mold part is engraved in the groove.
2. Application of tool reference ball in CNC machining
The picture below is a part of a car lamp mold. The part is a special-shaped part, there is no reference number around, only at the bottom of the part calibration position. The CNC processing order of the parts is: 1, first roughing the front forming surface and finishing tool of the installation groove and installation hole of the reference ball, 2, and then the reverse rough, finishing around the bevel, 3, finally finishing the front. When machining the front, the center of the tool reference ball is used as the machining reference of the part. After modifying the parts, use the tool reference ball as the reference. If you do not use a tool reference ball, like this part, it is difficult to find alignment.
3. Application of tool reference ball in EDM processing
The following figure is the core of a car lamp mold. The core needs EDM processing in many places. The part is an irregular part. In processing, we use the tool reference ball as the processing reference of the parts, which is easier to find and take the number. It is difficult to process EDM without using a tool reference ball.
4. Application of tool reference ball in deep hole drilling
In the design of automobile mold, to ensure a good cooling effect, it is necessary to keep a certain distance between the water hole and the forming surface. The distance is small, it is easy to drill when drilling, mold leakage; The distance is too large to achieve the desired cooling effect. Therefore, the car mold, many water holes are inclined. It is very difficult to get coordinate values on the inclined plane when machining these inclined water holes on a common three-axis deep-hole drilling machine. If the deep hole drilling process oblique water hole, the use of tool reference ball can play a good positioning role, improve the processing efficiency and accuracy. As shown in the figure below.
Product Categories : Tooling Balls > Standard Tooling Balls
Our company focuses on automotive checking fixture components for 15 years, we provide solutions of automotive fixtures components, such as checking pins, bushings, turning mechanism, go nogo gauges and pins, precision custom tooling balls, Tooling Ball Plug Gauge, jergens tooling balls, SWAN Balls Plug Gauge, Inch tooling ball, Metric tooling ball, checking ball cover, Tilting bracket, Square buckle, Mold Punch, CNC Machining parts, Checking Fixture for desigh service.
Hongyi Tengda would like to work with a number of senior fixture design companies to achieve resource sharing strategic cooperation. The design team has PCF, UCF, carbon fiber, sheet metal, plastic and other large gauges design experience.
We have cooperation experience with General Motors, Nissan, Toyota, Honda, FAW, BAIC, GAC, Foton, BYD Great Wall, NIO, Xiaopeng Automobile, Tesla, Geely, Chery and other domestic and foreign automobile manufacturers.Undertake all kinds of sheet metal parts, plastic parts fixture, opening fixture, lamp fixture, PCF, UCF, OCF, CUBING and other automotive fixture design projects.
Privacy statement: Your privacy is very important to Us. Our company promises not to disclose your personal information to any external company with out your explicit permission.
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Privacy statement: Your privacy is very important to Us. Our company promises not to disclose your personal information to any external company with out your explicit permission.