Kunshan Hongyi Tengda Mold Hardware Co.,Ltd
Model No.: HYTD-002
Brand: Hongyi Tengda and KTC Canada
Warranty Period: 3 Years
Certification: Reach
Support Customization: Oem, Odm
Place Of Origin: China
Raw Material: S136
Hardness: 50-55 Degree
Surface Treatment: Chromed Plated
Color: Grey
Standard Diameter: OD12 and OD20
Sizes: It can be Customized
Technical Request: Chamfer C0.5, Debur
Product Feature: Wear-Resisting,No Rusty
Packaging: Use plastic box to pack for every tooling ball, Then use Pearl Foam, Finally Use Carton and Adhesive Tape to Seal.
Transportation: Ocean,Land,Air,Express,Others
Place of Origin: China
Supply Ability: 500 Piece/Week
Certificate: ISO9001 Quality Control System
HS Code: 9031809090
Port: Shanghai,Shenzhen,Weihai
Payment Type: T/T,Paypal,Western Union
Incoterm: FOB,CIF,EXW,CFR,DDU,DDP,Express Delivery
What is a tooling ball?
Reference ball is a spherical tool for positioning and alignment, made of S136, heat treated to RC50-55 degrees, chromed plated ,with eccentricity tolerance of ball to axis not exceeding 0.005mm. Below is a tool construction with reference shoulder. A difficult-to-manufacture component, Tooling Balls are vital to machine setups and assembly placement. Thousands of hours of alignment and set-up time are saved in industry every day because of the precision built into the tooling ball and the smart systems that use tooling balls.
Tooling ball manufacturing is simple but demanding: correct materials, heat treating to the necessary specification and precision machining/grinding to achieve exact dimensions, concentricity and tight tolerances. These are the standards we adhere to in our tooling ball department.
Our promise:
We are proud to have achieved the precision, skill of workmanship and planning needed to manufacture tooling balls. Our dedication to these goals means we make promises we can keep: your tooling ball and construction ball orders correctly made, delivered on time, in full quantity and at reasonable pricing. We welcome your tooling ball inquiry and thank you for considering Anwright Corporation.
Standard Metric Tooling Balls Sizes, we also can make custom in sizes, such as inch tooling balls sizes custom ,non standard precision tooling balls sizes custom.
1. Installation of tool reference balls on mold die parts
To achieve the correct installation of the tool reference ball on the mold part, a groove of 45X20X1mm is first machined on the non-forming surface of the mold part. Machining a ￠6H7 positioning hole on one side of the groove, the hole depth is 2-3mm deeper than the tool reference ball positioning column. The coordinate value of the tool reference ball center relative to the design reference value of the mold part is engraved in the groove.
2. Application of tool reference ball in CNC machining
The picture below is a part of a car lamp mold. The part is a special-shaped part, there is no reference number around, only at the bottom of the part calibration position. The CNC processing order of the parts is: 1, first roughing the front forming surface and finishing tool of the installation groove and installation hole of the reference ball, 2, and then the reverse rough, finishing around the bevel, 3, finally finishing the front. When machining the front, the center of the tool reference ball is used as the machining reference of the part. After modifying the parts, use the tool reference ball as the reference. If you do not use a tool reference ball, like this part, it is difficult to find alignment.
3. Application of tool reference ball in EDM processing
The following figure is the core of a car lamp mold. The core needs EDM processing in many places. The part is an irregular part. In processing, we use the tool reference ball as the processing reference of the parts, which is easier to find and take the number. It is difficult to process EDM without using a tool reference ball.
Product Categories : Tooling Balls > Metric Tooling Ball
Our company focuses on automotive checking fixture components for 15 years, we provide solutions of automotive fixtures components, such as checking pins, bushings, turning mechanism, go nogo gauges and pins, precision custom tooling balls, Tooling Ball Plug Gauge, jergens tooling balls, SWAN Balls Plug Gauge, Inch tooling ball, Metric tooling ball, checking ball cover, Tilting bracket, Square buckle, Mold Punch, CNC Machining parts, Checking Fixture for desigh service.
Hongyi Tengda would like to work with a number of senior fixture design companies to achieve resource sharing strategic cooperation. The design team has PCF, UCF, carbon fiber, sheet metal, plastic and other large gauges design experience.
We have cooperation experience with General Motors, Nissan, Toyota, Honda, FAW, BAIC, GAC, Foton, BYD Great Wall, NIO, Xiaopeng Automobile, Tesla, Geely, Chery and other domestic and foreign automobile manufacturers.Undertake all kinds of sheet metal parts, plastic parts fixture, opening fixture, lamp fixture, PCF, UCF, OCF, CUBING and other automotive fixture design projects.
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Privacy statement: Your privacy is very important to Us. Our company promises not to disclose your personal information to any external company with out your explicit permission.
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